
1、人(ren)為因(yin)素導致(zhi)紙箱定制加(jia)工壓線(xian)不良
在紙箱生產(chan)過程(cheng)中,印刷人(ren)員對壓(ya)(ya)線(xian)(xian)(xian)自我認識不(bu)(bu)足,認為只要(yao)不(bu)(bu)壓(ya)(ya)爆就(jiu)行。壓(ya)(ya)爆線(xian)(xian)(xian)了就(jiu)要(yao)負責,所有干(gan)脆(cui)就(jiu)降低壓(ya)(ya)線(xian)(xian)(xian)力度。其(qi)次(ci)是對壓(ya)(ya)線(xian)(xian)(xian)調整不(bu)(bu)當,只加重壓(ya)(ya)線(xian)(xian)(xian)輪(lun)的壓(ya)(ya)力,不(bu)(bu)去調整預壓(ya)(ya)輪(lun)的壓(ya)(ya)力,那(nei)么這樣紙箱壓(ya)(ya)線(xian)(xian)(xian)就(jiu)容(rong)易爆線(xian)(xian)(xian),那(nei)么操作人(ren)員更加不(bu)(bu)愿意去加重壓(ya)(ya)線(xian)(xian)(xian)的壓(ya)(ya)力。所以導(dao)致(zhi)紙箱壓(ya)(ya)線(xian)(xian)(xian)不(bu)(bu)良。
紙(zhi)箱(xiang)定制加工壓線操作規程:
1.壓線(xian)一定(ding)要(yao)深,根(gen)據不同的材質和槽型進行合(he)理調整
2.水分低、克重低的產品(pin)應(ying)加大(da)預(yu)壓(ya)輪壓(ya)力,采用(yong)二次預(yu)壓(ya)方式
3.預(yu)壓輪與(yu)五層紙箱的(de)(de)間隙應為紙板厚度的(de)(de)21
4.生產(chan)三層紙板(ban)時,預壓輪間隙為紙板(ban)厚度的41
5.五層(ceng)壓(ya)輪應(ying)控(kong)制在1.8mm——2mm,三層(ceng)紙(zhi)板(ban)的(de)壓(ya)榨間隙應(ying)控(kong)制在1.2——1.5mm
2、設備因素導(dao)致壓線爆線
設備(bei)因素主要(yao)是壓(ya)(ya)線輪(lun)設計(ji)不(bu)(bu)正(zheng)確部符合公司產品特點(dian)。其次是壓(ya)(ya)輪(lun)和(he)預(yu)壓(ya)(ya)輪(lun)在(zai)運(yun)行中跳動(dong)過大,壓(ya)(ya)紙不(bu)(bu)穩,導致紙板上壓(ya)(ya)力(li)不(bu)(bu)均,造成有的爆線,有的不(bu)(bu)爆線。最后是設備(bei)維(wei)修不(bu)(bu)到位,壓(ya)(ya)輪(lun)間(jian)隙不(bu)(bu)平行,造成四條壓(ya)(ya)線,一條爆,另一條好等。
紙箱定(ding)制加工設(she)備改進:
1.根據本公司產品設(she)計線(xian)輥的線(xian)寬和線(xian)深
2.預壓輪(lun)曲(qu)線不宜(yi)過寬,R角(jiao)不宜(yi)過小
3.壓線軸承(cheng)在(zai)高速(su)旋轉時(shi)不宜(yi)跳動過大
4.壓(ya)輪直徑增大
5.定期校正壓(ya)輪與預緊輪間隙。